Process Design Engineering Course    

Classroom & Online Training

Course Syllabus: (220 Hrs)

Full time (3 Months)

Part time (7 to 8 Months)

1. Overview of Industry and Role of Process Engineer in various field
2. Basic Design requirements based on Types of Plants / Projects

3. Overview: Basic Engineering Package & Detailed Engineering Package

4. Process Design Basis data and its significance

5. Basics of Chemical Engineering required for Process Engineering. Definitions, Unit Conversions, Equations, Laws etc

6. Introduction to BFD, PFD, UFD and P&ID

7. Types of Valves and Applications

8. Relevant Standards and Codes used in Chemical and Process industry API, ASME, IS, TEMA, IBR, GPSA etc

9. Statutory Requirements for Chemical Plants

10. Preparation of Piping Line List and Technical concepts

11. Line Sizing
    Liquid, Steam and Compressible Fluid Line Sizing Pressure Drop calculations and Hydraulics Line Sizing by hand calculations and on PRDR Software PSV inlet and outlet Line sizing

12. Pump Calculations, Sizing and Datasheets
    Types of Pumps, Centrifugal Pumps and Positive Displacement Pumps Pump Characteristic Curves, Affinity Laws, NPSH Available, Differential Head, Process Datasheet, End of Curve operations, Cavitation Problem in Pumps and Trouble shooting, How to Increase NPSH available, Pump Assembly, Minimum Circulation Flow, Pump in Series and in Parallel

13. Storage Tanks & Agitators
    Types and Classification of storage Tanks Calculations and Preparation of Process datasheet

14. Air Moisture Separator
    Process datasheet and Calculations as per GPSA

15. Breather valves (Pressure Vacuum Relief Valve)
    Types of Breather valves, In-Breathing & Out-Breathing flowrates calc Venting requirements as per API 2000, Process datasheets

16. Control Valves (Pneumatic valves)
    Control Valve Sizing and Datasheets, Types of Control Valves, Flow Coefficient CV, Pressure Drop calculations, Characteristics of Control Valves, Choked flow or Critical flow, Cavitations & Flashing problems in Control valves

17. Pressure Safety Valves (PSV & PRV) & Rupture Disk (RD)
    Datasheet and Calculations, Types of PSV, PSV location, Relief events, Pressure relieving events, Pressure setting criteria, External Fire case, Control valve open 100% case, Thermal Expansion, Closed Block out, Tube Rupture case, In-advertent power failure case etc PSV Sizing and Calculations on software

18. Instrument Process Datasheets
    Flow Instruments & Level Instruments Pressure Instruments & Temperature Instruments

19. Cooling Tower
    Types of Cooling Tower, Natural draft & Mechanical draft, Internal components, Dry bulb and wet bulb temperature, Efficiency calculations, Approach, Range, Losses in Cooling Towers, Makeup water calculations, Tons of Refrigeration(TOR), Capacity of Control valves, Additives in Cooling towers etc.

20. Distillation
    Types of distillation, types of Tower, Tray Tower, Packed Bed, Distillation Column Design

21. Steam Ejector, Flame Arrestor, Static Mixer
    
    
22. De-Superheater and Mass-Enthalpy balance calculations
    
    
23. Special Piping Material Datasheets Item
    Filters, Strainers, Steam Traps, Sight Glass and Flexible Hoses
    
    
24. Types of Utilities, Preparation of Utility Summary list and Calculations
    
    
25. Utility Balance and Adequacy Check Report
    
    
26. Heat Exchangers Design and Heat Transfer Operations
    
    
27. Hazardous Area Classification (HAC)
    
    
28. Other available Softwares used in industry and their applications
    
    
29. How to prepare impressive Curriculum Vitae
    
    
30. Technical and HR interview preparation
    
    
31. Technical Writing and Presentation skill training
    
    
32. Technical Quiz & Mock Interview
    
    

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